Automatic Fly Ash Bricks Plant is used to produce Best Quality Fly Ash Bricks with High Pressure. Plant will produce 1800 Bricks per Hour.

Automatic Fly Ash Bricks Plant mainly consists of following Equipments:

1.Pan Mixture:

Pantype Mixer of required Batch Capacity is supplied along with the Plant to mix the Raw Materials like Fly Ash, LIME, GYPSUM, SAND OR STONE DUST (Cement), Water etc homogeneously. Sidewall & Bottom of the Pan Mixer is fabricated from Branded Mild STEEL Material with specific measurements.Importance to the guarantee to the life of the machines and Easy maintenance. Make Crompton gears and motors Crompton / kirloskar / Siemens. Fly ash Mixing: Standard steel scrapper with Heavy rollers. Fly ash mix 500 kg Batch Capacity of mixer –fly ash 40% , stone dust/ sand 40% ,lime 10%-15% ,gypsum 5%,cement 2.5%,water 10% India‘s first design to avoid manual discharge mechanical door open to hydraulic door open.

2.Mixed Material Belt Conveyor:

Belt Conveyor is provided to transfer the Mixed Materials from Pan Mixer to the conveyor loading Hopper to Hydraulic Brick machine hopper. The parts like channel Structure & steel Idler Roller are fabricated from TATA & VIZAG Steels Structural Materials. Moving Parts like Steel Idlers Rollers, motorized gear belt driving steel Rollers Oxford or plycon synthetic Rubber Conveyor Belt is provided with M24 grade, 3 Ply Rating, Endless.

3.Hydraulic Brick Machine

Hydraulic Brick Machine is fabricated from Window Type Plate of Specific thickness to withstand the High Pressure applied on Bricks. Bricks Press created about 6 to 8 MT pressure on each Bricks to make it Very Strong & easy handled. Bricks Press operated PLC control based automatically Panel & Hydraulic Power Pack. Prefilled Technology is provided to ensure Fast & Reliable work for Long time. Hydraulic Cylinders are made with Standard materials, workmanship & accuracy. Feeder fan is provided to ensure quick filling of raw materials in mould cavity. Proximity auto limit switch control is used to complete the auto cycle.

4.Hydraulic Power Pack:

Hydraulic Power pack of required sum capacity & other Hydraulic Accessories like Hydraulic Pump, Direction Control Valves, Pressure Control Valves, Pressure Gauge, Oil Level Indicator etc is provided along with the Plant. Hydraulic Power Pack supplies Hydraulic Oil with required Pressure & Quantity as per required to complete the Pressing Cycle. Most of the accessories used in Power Make are manufactured by YUKEN & Polyhydron.

5.Electric Panel Board:

Hydraulic Power pack of required sum capacity & other Hydraulic Accessories like Hydraulic Pump, Direction Control Valves, Pressure Control Valves, Pressure Gauge, Oil Level Indicator etc is provided along with the Plant. Hydraulic Power Pack supplies Hydraulic Oil with required Pressure & Quantity as per required to complete the Pressing Cycle. Most of the accessories used in Power Make are manufactured by YUKEN & Polyhydron.

SPECIFICATION	MODEL: expo 10 c
PAN MIXER	PM/500/HD
Pan Mixer Motor	20HP 1440
Mixer Speed	30-35
Mixing  Scrapping Arms	Two
Crushing Rollers	Two
Pan Mixer Feeding	MANUAL/ CONVEYOR
Pan Mixer Gate	MANUAL/AUTOMATIC/HYDRAULIC
Belt Conveyor Width	650MM
Belt Conveyor Power	2HP
Belt Conveyor LENGTH	20FEET
Bricks Press Type	HYDRAULIC/PRE-FILLED TYPE
Bricks Press Capacity /10 BRICKS	3-STROKE PER MINUTE /1800 PER HOUR
Bricks Press Tonnage	MAX 47 MT
Pressing Cylinder	Pipe Dia 250mm Shaft Dia.160 mm/Length  450mm
Bricks per Stroke	10 BRICKS
Bricks Sizes	12 BRICKS PER STROKE- 190 X 90 X 90mm 10 BRICKS PER STROKE- 200 X 100X 100mm 10 BRICKS PER STROKE- 230 X 110X 75mm 8 BRICKS PER STROKE- 250 X 120X 75mm 4 BRICKS PER STROKE - 230 X 230 X 100 mm
Moulding  area
Hydraulic Motor	10HP/1440 RPM
Trolley Feeder Motor	NIL
(Hydraulic machine) Conveyor motor.	2HP/1440 RPM
Hyd. Oil Tank	400 LTS
Hydraulic Valves	VIKERS /YUKEN Make 240 VAC
High Pressure Pump	VIKERS /YUKEN Make VAN Pump
High Flow Pump	VIKERS /YUKEN Make VAN Pump
Oil Cooling	Water or  Air Cooling
Control Panel	SIEMENS  MAKE  PLC Based Control Panel
Pallate Feeding	MANUAL/ AUTOMATIC
VIBRATOR Motor	2 HP/2880 RPM - 1.5 KW